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Preventing and Repairing Orange Peel
Proper preparation is the way to ensure best results when applying a new layer of gel coat. The surface to be coated must be very clean, completely free of any wax, smooth and well-sanded. Gel coat can also be sanded once it has cured, which reduces orange peel. Properly thinning the gel coat will prevent orange peel as well. In addition, many companies sell additives that can be mixed into gel coat to help create a smooth, even finish without undesired texture. If gel coat is applied using a spray gun, a suction spray gun creates less orange peel than a gravity spray gun.